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Inductive charging threat to lithium battery performance

Technology News |
By Nick Flaherty

The team at WMG at the University of Warwick found that the design of smartphones with inductive charging, especially when the coils are misaligned, led to increased heating of the batteries, reducing the lifetime of the cells. 

Inductive charging enables a power source to transmit energy across an air gap, without the use of connecting wire but one of the main issues with this mode of charging is the amount of unwanted and potentially damaging heat that can be generated. There are several sources of heat generation associated with any inductive charging system – in both the charger and the device being charged. This additional heating is made worse by the fact that the device and the charging base are in close physical contact, any heat generated in one device may be transferred to the other by simple thermal conduction and convection.

Standardisation of charging stations and inclusion of inductive charging coils in many new smartphones has led to rapidly increasing adoption of the technology. In 2017, 15 car models used the technology in consoles for inductively charging consumer electronic devices, such as smartphones.

In a smartphone, the power receiving coil is close to the back cover of the phone (which is usually electrically nonconductive) and packaging constraints necessitate placement of the phone’s battery and power electronics in close proximity, with limited opportunities to dissipate heat generated in the phone, or shield the phone from heat generated by the charger. It has been well-documented that batteries age more quickly when stored at elevated temperatures and that exposure to higher temperatures can thus significantly influence the state-of-health (SoH) of batteries over their useful lifetime.

For most chemical reactions, the reaction rate doubles with each 10 °C rise in temperature. A lithium ion battery operating above 30 °C is typically considered to be at risk of a shortened useful life. Guidelines issued by battery manufacturers also specify that the upper operational temperature range of their products should not surpass the 50 to 60 °C range to avoid gas generation and catastrophic failure.

Next: The inductive charging tests


The WMG researchers carried out experiments comparing the temperature rises in normal battery charging by wire with inductive charging, especially when the phone is misaligned on the charging base. To compensate for poor alignment of the phone and the charger, inductive charging systems typically increase the transmitter power and/or adjust their operating frequency, which incurs further efficiency losses and increases heat generation.

This misalignment can be a very common occurrence as the actual position of the receiving antenna in the phone is not always intuitive or obvious to the consumer using the phone. The WMG research team therefore also tested phone charging with deliberate misalignment of transmitter and receiver coils.

All three methods (wire, aligned inductive and misaligned inductive charging) were tested with simultaneous charging and thermal imaging over time to generate temperature maps to help quantify the heating effects. The results of those experiments have been published in the journal ACS Energy Letters.

Regardless of the mode of charging, the right edge of the phone showed a higher rate of increase in temperature than other areas of the phone and remained higher throughout the charging process. A CT scan of the phone showed that this hotspot is where the motherboard is located In the case of the phone charged with conventional mains power, the maximum average temperature reached within 3 hours of charging did not exceed 27 °C.

In contrast this for the phone charged by aligned inductive charging, the temperature peaked at 30.5 °C but gradually reduced for the latter half of the charging period. This is similar to the maximum average temperature observed during misaligned inductive charging.

In the case of misaligned inductive charging, the peak temperature was of similar magnitude (30.5 °C) but this temperature was reached sooner and persisted for much longer at this level (125 minutes versus 55 minutes for properly aligned charging).

The researchers also found that the maximum input power to the charging base was greater in the test where the phone was misaligned (11W) than the well-aligned phone (9.5 W). This is due to the charging system increasing the transmitter power under misalignment in order to maintain target input power to the device. The maximum average temperature of the charging base while charging under misalignment reached 35.3 °C, two degrees higher than the temperature detected when the phone was aligned, which achieved 33 °C. This is symptomatic of deterioration in system efficiency, with additional heat generation attributable to power electronics losses and eddy currents.

The researchers do note that future approaches to inductive charging design can diminish these transfer losses, and thus reduce heating, by using ultrathin coils, higher frequencies, and optimized drive electronics to provide chargers and receivers that are compact and more efficient and can be integrated into mobile devices or batteries with minimal change.

www.warwick.ac.uk

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